Case Studies

MAVERICK Technologies works across industries and platforms, helping manufacturers overcome their production challenges so they can perform at their potential. With 400+ professionals working out of 21+ U.S. locations, MAVERICK has completed 17,500+ successful projects in 46 countries. We’ve compiled many of our case studies here in this project gallery. If you don’t see one related to your specific industry, platform or process, just contact us and we’ll discuss our relevant experience with you.

Leading Global Provider of Specialty Food Ingredients and Solutions Automates KPI Generation

Midstream Company Brings Product Transportation into the 21st Century

Major Oil Refiner Migrates to New DCS Platform

Beverage Manufacturer Utilizes Remote Support to Maximize Productivity

Packaged Gas Producer Uses Operations Management Solution to Eliminate Paperwork, Streamline Operations and Reduce Costs

High-Performance Enzyme Manufacturer Partners with MAVERICK for a DeltaV Renovation

Electrical Demand Load Shedding Success Story

Chemical Manufacturer Upgrades Boiler Controlled by Honeywell^® TDC 3000 to Improve Reliability

Major Meat and Poultry Company uses Mobility Solution

Large Pharmaceutical Company Generates FDA-Compliant Alarm Summary Reports using the OSIsoft^® PI System

Major Oil Refiner Increases Longevity of Blender DCS by Migrating High Contrast Graphic Displays to Next-Gen Interface

Large Grocery Retailer Upgrades Milk HTST In-Line Fat Standardization System

Leading Agriculture Company Reduces Alarms and Improves Efficiency Through Alarm Management

Chemical Manufacturer Adds Greenfield Unit Controlled by Honeywell^® Experion^™ to Recover Propylene

Gulf Coast Petroleum Refiner Successfully Migrates Plant to Modern HMI with an On-Shore Development Team

Corn Sweetener Facility Enhances Product Quality through Loop Performance Optimization

DCSNext^® Migration Program for Polystyrene Manufacturer

Major Metal Producer and Recycler Evaluates Operational Technology Strategy

RO Film Manufacturer Increases Customer Service and First-Pass Quality through Lot Tracking and Positive Release

Meat and Poultry Company Eliminates Paper Lot Tracking System

Refinery Transitions to Next Generation Honeywell Experion

Midstream Company Modernizes Fractionation Plant

Major Oil Refiner Improves Operator Effectiveness by Implementing Optimized Startup Graphics

Major Natural Gas Liquid (NGL) Fractionation Plant Increases Production

Major Pharmaceutical Company Uses Water Distribution Monitoring System to Effectively Manage Resource Usage

Semiconductor Manufacturer Upgrades PLC-5 to ControlLogix

Semiconductor Manufacturer Expands Production

Award Winning, Farmer-Owned Co-op Partners With MAVERICK to Upgrade Cheese Milk HTST Controls In Eight Hours

Dairy Producer Transitions Lactose Crystallization Tanks Without Downtime

Hybrid FEL3 for a Major Chemical Manufacturer

Power Facility Improves Efficiency with Hand-Held HMI System

Chemical Manufacturer Upgrades OSIsoft^® PI System^™ and Deploys Golden Batch System

Power System Design for Edible Oils Processor

Paper Machine Wet End Migrates to Emerson DeltaV

Major Oil Refiner Improves Operator Effectiveness by Implementing High Performance Graphics (HPG)

Natural Gas Midstream Company Expands Truck Loading Racks

Natural Gas Company Adds Rail Car Loading / Unloading Racks

Natural Gas Company Builds New Fractionation Plant

Precious Metals Recovery Plant Upgrades Cementation Process

Leading Cheese Manufacturer Upgrades Plant

Major Chemical Manufacturer Consolidates Multiple Distributed Control System (DCS) Platforms Using the DCSNext^® Solution

Chemical Manufacturer Implements Pilot Batching System

BOP DCS Migration in Combined Cycle Power Facility

Paper Mill Sets New Benchmark for Migration Project Start-up

Major Pulp and Paper Producer Restarts Mothballed Mill

Leader in Bioproduct Feedstock Builds Second Pilot Plant

Heat Recovery Steam Generator (HRSG) and Balance of Plant Support (BOP) for Saudi Arabia

Heat Recovery Steam Generator (HRSG) Support for Smelter

Steel Plate Heat Treat Facility Develops Product Quality System

Water Filter and Purification System Manufacturer Implements MES Upgrades and Enhancements

Product Quality System Developed for Water Filtration Module Production Line

MAVERICK Develops MES Application with Recipe Management

Data Acquisition System Developed for Solar Cell Stringer

Large American Brewery Performs Water Usage Study

Leading Vinyl Compound Producer Leverages Wonderware^® MES

Biofuels Company Builds Synthetic Diesel Facility

Product Manufacturers Easily Optimize CIP Systems

Leading Food Manufacturer Plans Plant Expansions

Soy Protein Producer Maintains Competitive Edge by Improving Business Processes and Enterprise-Wide Data Availability

Manufacturers Utilize Auditing Techniques to Improve Beverage Packaging Efficiency

Hydrotreater Advanced Process Control (APC) Improves Control of Product Sulfur Content, Reduces Fuel Gas and Hydrogen Consumption, and Extends Catalyst Life

Major Chemical Manufacturer Reduces Waste Disposal Costs through Advanced Process Control (APC)

Major Plastics Manufacturer Increases Production and Reduces Operator Workload through Advanced Process Control (APC)

Large Pharmaceutical Company Generates FDA-Compliant Alarm Summary Reports using the OSIsoft® PI System

Case Studies

Leading Global Provider of Specialty Food Ingredients and Solutions Automates KPI Generation

Midstream Company Brings Product Transportation into the 21st Century

Major Oil Refiner Migrates to New DCS Platform

Beverage Manufacturer Utilizes Remote Support to Maximize Productivity

Packaged Gas Producer Uses Operations Management Solution to Eliminate Paperwork, Streamline Operations and Reduce Costs

High-Performance Enzyme Manufacturer Partners with MAVERICK for a DeltaV Renovation

Electrical Demand Load Shedding Success Story

Chemical Manufacturer Upgrades Boiler Controlled by Honeywell® TDC 3000 to Improve Reliability

Major Meat and Poultry Company uses Mobility Solution

Large Pharmaceutical Company Generates FDA-Compliant Alarm Summary Reports using the OSIsoft® PI System

Major Oil Refiner Increases Longevity of Blender DCS by Migrating High Contrast Graphic Displays to Next-Gen Interface

Large Grocery Retailer Upgrades Milk HTST In-Line Fat Standardization System

Leading Agriculture Company Reduces Alarms and Improves Efficiency Through Alarm Management

Chemical Manufacturer Adds Greenfield Unit Controlled by Honeywell® Experion™ to Recover Propylene

Gulf Coast Petroleum Refiner Successfully Migrates Plant to Modern HMI with an On-Shore Development Team

Corn Sweetener Facility Enhances Product Quality through Loop Performance Optimization

DCSNext® Migration Program for Polystyrene Manufacturer

Major Metal Producer and Recycler Evaluates Operational Technology Strategy

RO Film Manufacturer Increases Customer Service and First-Pass Quality through Lot Tracking and Positive Release

Meat and Poultry Company Eliminates Paper Lot Tracking System

Refinery Transitions to Next Generation Honeywell Experion

Midstream Company Modernizes Fractionation Plant

Major Oil Refiner Improves Operator Effectiveness by Implementing Optimized Startup Graphics

Major Natural Gas Liquid (NGL) Fractionation Plant Increases Production

Major Pharmaceutical Company Uses Water Distribution Monitoring System to Effectively Manage Resource Usage

Semiconductor Manufacturer Upgrades PLC-5 to ControlLogix

Semiconductor Manufacturer Expands Production

Award Winning, Farmer-Owned Co-op Partners With MAVERICK to Upgrade Cheese Milk HTST Controls In Eight Hours

Dairy Producer Transitions Lactose Crystallization Tanks Without Downtime

Hybrid FEL3 for a Major Chemical Manufacturer

Power Facility Improves Efficiency with Hand-Held HMI System

Chemical Manufacturer Upgrades OSIsoft® PI System™ and Deploys Golden Batch System

Power System Design for Edible Oils Processor

Paper Machine Wet End Migrates to Emerson DeltaV

Major Oil Refiner Improves Operator Effectiveness by Implementing High Performance Graphics (HPG)

Natural Gas Midstream Company Expands Truck Loading Racks

Natural Gas Company Adds Rail Car Loading / Unloading Racks

Natural Gas Company Builds New Fractionation Plant

Precious Metals Recovery Plant Upgrades Cementation Process

Leading Cheese Manufacturer Upgrades Plant

Major Chemical Manufacturer Consolidates Multiple Distributed Control System (DCS) Platforms Using the DCSNext® Solution

Chemical Manufacturer Implements Pilot Batching System

BOP DCS Migration in Combined Cycle Power Facility

Paper Mill Sets New Benchmark for Migration Project Start-up

Major Pulp and Paper Producer Restarts Mothballed Mill

Leader in Bioproduct Feedstock Builds Second Pilot Plant

Heat Recovery Steam Generator (HRSG) and Balance of Plant Support (BOP) for Saudi Arabia

Heat Recovery Steam Generator (HRSG) Support for Smelter

Steel Plate Heat Treat Facility Develops Product Quality System

Water Filter and Purification System Manufacturer Implements MES Upgrades and Enhancements

Product Quality System Developed for Water Filtration Module Production Line

MAVERICK Develops MES Application with Recipe Management

Data Acquisition System Developed for Solar Cell Stringer

Large American Brewery Performs Water Usage Study

Leading Vinyl Compound Producer Leverages Wonderware® MES

Biofuels Company Builds Synthetic Diesel Facility

Product Manufacturers Easily Optimize CIP Systems

Leading Food Manufacturer Plans Plant Expansions

Soy Protein Producer Maintains Competitive Edge by Improving Business Processes and Enterprise-Wide Data Availability

Manufacturers Utilize Auditing Techniques to Improve Beverage Packaging Efficiency

Hydrotreater Advanced Process Control (APC) Improves Control of Product Sulfur Content, Reduces Fuel Gas and Hydrogen Consumption, and Extends Catalyst Life

Major Chemical Manufacturer Reduces Waste Disposal Costs through Advanced Process Control (APC)

Major Plastics Manufacturer Increases Production and Reduces Operator Workload through Advanced Process Control (APC)

Large Pharmaceutical Company Generates FDA-Compliant Alarm Summary Reports using the OSIsoft® PI System

Chemical Manufacturer Upgrades Boiler Controlled by Honeywell^® TDC 3000 to Improve Reliability

Large Pharmaceutical Company Generates FDA-Compliant Alarm Summary Reports using the OSIsoft^® PI System

Chemical Manufacturer Adds Greenfield Unit Controlled by Honeywell^® Experion^™ to Recover Propylene

DCSNext^® Migration Program for Polystyrene Manufacturer

Chemical Manufacturer Upgrades OSIsoft^® PI System^™ and Deploys Golden Batch System

Major Chemical Manufacturer Consolidates Multiple Distributed Control System (DCS) Platforms Using the DCSNext^® Solution

Leading Vinyl Compound Producer Leverages Wonderware^® MES